Egg tray manufacturing machine is an industrial device designed to manufacture trays primarily used to hold and transport eggs. These trays are typically made from recycled paper pulp, making them an environmentally friendly alternative to plastic packaging. The machine transforms raw materials such as waste newspaper, cardboard, and other paper products into molded pulp trays through a series of processing stages including pulping, molding, drying, and packing. The final products are sturdy, biodegradable, and protective, ensuring that eggs remain intact during transportation and storage. The egg tray stands out as a practical and eco-friendly choice for protecting fragile eggs during transportation and storage.
Parameters of Egg Tray Manufacturing Machine
| Model | YG-1000-3X1 | YG-1500-4X1 | YG-2500-3X4 | YG-3000-4X4 | YG-4000-4X8 | YG-5000-5X8 | YG-7000-6X8 |
| Capacity | 1000pcs/h | 1500pcs/h | 2500pc/h | 3000pcs/h | 4000pcs/h | 5000pcs/h | 7000pcs/h |
| Power | 38kw/hour | 38kw/hour | 55kw/hour | 60kw/hour | 95kw/hour | 95kw/hour | 120kw/hour |
| Voltage | 380V50HZ | 380V50HZ | 380V50HZ | 380V50HZ | 380V50HZ | 380V50HZ | 380V50HZ |
| Weight | 2500kg | 3000kg | 4000kg | 4800kg | 7000kg | 8000kg | 10000kg |
| Dimensions (main machine) | 2600*2200*1900mm | 2800*2200*1900mm | 2900*1800*1800mm | 3250*1800*1800mm | 3250*2300*2500mm | 3700*2300*2500mm | 3200*2300*2500mm |
| Paper consumption | 80kg/hour | 120kg/hour | 200kg/hour | 240kg/hour | 320kg/hour | 400kg/hour | 480kg/hour |
| Water consumption | 160kg/hour | 240kg/hour | 400kg/hour | 480kg/hour | 640kg/hour | 800kg/hour | 960kg/hour |
| Drying | dry naturally | dry naturally | multi-layer drying | multi-layer drying | multi-layer drying | multi-layer drying | multi-layer drying |
Working Process: How Does the Egg Tray Manufacturing Machine Work?
- Pulping: The raw material, usually waste paper, cardboard, or other cellulose fibers, is mixed with water in a pulper. This process creates a slurry of paper pulp with the desired consistency.
- Molding: The pulp slurry is then transferred to a molding machine. This machine features molds shaped like egg trays. Vacuum suction is applied to these molds, drawing the pulp fibers onto the mold surface and simultaneously extracting excess water. This process forms the wet egg tray.
- Drying: The wet egg trays are then conveyed to a drying system. This crucial stage removes the remaining moisture from the trays, solidifying their shape and providing the necessary rigidity for handling and stacking. Drying can be achieved through various methods, including natural air drying, conveyor belt drying with heating elements, or more advanced tunnel drying systems.
Components of an Egg Tray Production Machine
- Pulping System: This includes the pulper, agitator, and often screens to ensure the pulp slurry is of the correct consistency and free of large contaminants.
- Molding Machine: This is the heart of the system for the egg tray manufacturing machine, featuring the molds, vacuum system, and mechanisms for mold movement and pulp distribution. The material of the molds (e.g., plastic or metal) and their design directly influence the quality and shape of the egg trays.
- Air Compressor and Vacuum Pump: These are essential for the molding process, providing the necessary air pressure and vacuum suction.
